Quality problems in the production of stamped and bent metal parts require data for analysis and sensors that provide it. Condition monitoring captures many data points that allow analysis and thus faster detection of the root causes of defects.
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34 posts
Manual, paper-based processes in intralogistics are inefficient, inaccurate and not scalable. RUCH NOVAPLAST, a manufacturer of product solutions made of particle foams, now uses RFID systems to track transport trolleys at every stage of production. This provides greater transparency in the manufacturing process.
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In Metalworking a significant part of the products are realized by forming and stamping processes, especially for series applications. The monitoring technology for press control has achieved a remarkable progress within the last years.
Optimized cycle rates lead to increased productivity and output. At the same time, there is a rising risk of asset damage, especially if unexpected errors occur. Automated protection of the tools and dies helps to increase OEE. Sensors for process monitoring are key elements.
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Digitalization accelerates numerous internal organizational processes and influences the development of new products and solutions. Growing complexity and shorter development times increase the pressure on organizations. In order to be able to compete with new companions on the market, speed is – besides speed – a major competitive factor. For this reason, Balluff has been implemented so-called „Strategic Incubation Programs” (SIPs) to develop new business ideas.
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Being aware of the advantages of Tool Identification the users in production long for this solution to be also available for their existing machines on the shop floor. But how to cope with the variety of machine tool types?
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This post is about a special designed capacitive proximity Sensor rated for high-temperature and high-pressure to detect the resin fill level inside the Resin Transfer Moulding (RTM Process) mould.
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Typically in factory automation a control unit collects data of sensors, analyzes these data and, according to it’s programmed instruction, triggers actuators to a defined operation
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Which product has been when at which workplace? And what information is relevant to perform the next step? Typical production questions that can be answered by installing an RFID system.
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In times of increasing cost and time pressure there is a growing need of standardized processes. This trend has also an impact on the supply chain between producers and suppliers, where traceability became more and more important within the last few years.
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For monitoring functionality in industrial processes two aspects are relevant: Environmental awareness and self awareness. Environmental awareness analyzes impacts which are provided by the environment (e.g. ambient temperature).
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